Potential of 1.1 million tons of fiber annually untapped, even in some areas are still considered as waste. Coconut coir fibers are very resilient and water resistant so widely used as a doormat and mine. Coconut coir fiber is also resistant broken and quite flexible when exposed to pressure and bending over, so widely used for coating the top of a mattress springs and upholstery in cars. The use of coconut coir fiber as a coating or pads, in which each of coir fiber arranged straight or crossed, often problems arise that is easy to decompose the pile fibers and the flexible nature of diminished or lost.Bogor BPTK successfully overcome by fiber crimp and coat the surface with a thin layer of rubber to stabilize the form, adds toughness, and increase flexibility in coir fiber pile.
Alsin capacity to produce sebutret vary, depending on the shape sebutret. For example, to produce sebutret seat shape, seat capacity mencapai12 measuring 56 cm x 56 cm x 13 cm per day (8 hours of effective work) or 3600 seats / year (1 year = 300 working days).Production costs estimated at about Rp103 million / year. With a selling price of the seat Rp53.000/buah, revenues reached Rp190 million. Revenues can be increased by adding hours of work or production capacity.
Natural Rubber-Based Flinkote
Flinkote a coating material leakage and corrosion that has long been popular in the community. Leakage coatingsAqua-seal commercial, Aqua-proof, and MultiGuard commonly used with a thin smear on the material, is not sticky and less elastic when it is dry and flaky if it got scratches easily. Flinkote can be applied with a layer thick enough, more viscous, relatively scratch resistant, and still remain elastic even though it is dry. Therefore, for certain purposes flinkote is preferred because it is more durable, especially as a coating stainless and leak, as well as to protect the body and underside of the vehicle frame and roof of the building from rainwater.Flinkote needs in the country is estimated to reach 5,000 t / year. Flinkote on the market in various trade names including Seip007, UPC two, and Supersilcoate, with prices Rp8.000-Rp24.000/kg. Based on consideration of the proximity of physico-chemical properties, potentially replacing natural rubber synthetic rubber as the base material flinkote. BPTK Bogor has conducted a series of studies to produce a package of technology-based manufacturing flinkote mix asphalt and natural rubber, including alsin manufacturing.
Natural Rubber Foam
Before there were synthetic rubber, foam rubber is made from natural latex. Foam rubber consumed for various purposes such as mattresses, pillows, upholstery, shoe components, insulation, and coating the inside of the jacket. Because the price of synthetic rubber is more expensive than natural latex foam from natural latex then even more abandoned. Generally made from synthetic foam rubber EVA / polyurethane and plastics. Consumption of synthetic foam in the country in 2000 reached nearly 19 million shares valued at Rp46, 8 billion, the plastic foam 722 000 m (the value of Rp665, 5 million), and foam for automobile seats as many as 4303 units (the value of Rp186, 3 million). Compared to synthetic foams, natural foam is superior in comfort and lifespan, as tear resistance, voltage drop, and its permanent pampatan much better. To give the same value kepegasan, natural foam requires only one-third the thickness of synthetic foam. In addition to less convenient and less durable, synthetic foam rubber manufacturing process is also high risk because of their raw materials (isocyanate) of toxic and carcinogenic. Therefore, the demand for natural foam rubber tends to increase, especially for bedding and car upholstery. Besides manufactured by companies that have long existed, the various brands of mattresses and pillows from natural foam rubber are now emerging. Industries that produce natural foam is generally a major industry, due to natural foam producing equipment investment required is quite expensive and some are imported. To improve the performance of industrial finished goods latex-scale SMEs, in 2002 BPTK Bogor has successfully designed a wake alsin berkapasitas10-15 foam rubber pillow / day (8-12 hours of effective work). The selling price ranges from 50,000-Rp75.000 pillow or to order. The selling price of the pillow is actually still more likely to be increased given the well-known branded products sold at similar price-Rp280.000 Rp200.000. Products marketed primarily for export and the exclusive and luxury hotels.
Alsin capacity to produce sebutret vary, depending on the shape sebutret. For example, to produce sebutret seat shape, seat capacity mencapai12 measuring 56 cm x 56 cm x 13 cm per day (8 hours of effective work) or 3600 seats / year (1 year = 300 working days).Production costs estimated at about Rp103 million / year. With a selling price of the seat Rp53.000/buah, revenues reached Rp190 million. Revenues can be increased by adding hours of work or production capacity.
Natural Rubber-Based Flinkote
Flinkote a coating material leakage and corrosion that has long been popular in the community. Leakage coatingsAqua-seal commercial, Aqua-proof, and MultiGuard commonly used with a thin smear on the material, is not sticky and less elastic when it is dry and flaky if it got scratches easily. Flinkote can be applied with a layer thick enough, more viscous, relatively scratch resistant, and still remain elastic even though it is dry. Therefore, for certain purposes flinkote is preferred because it is more durable, especially as a coating stainless and leak, as well as to protect the body and underside of the vehicle frame and roof of the building from rainwater.Flinkote needs in the country is estimated to reach 5,000 t / year. Flinkote on the market in various trade names including Seip007, UPC two, and Supersilcoate, with prices Rp8.000-Rp24.000/kg. Based on consideration of the proximity of physico-chemical properties, potentially replacing natural rubber synthetic rubber as the base material flinkote. BPTK Bogor has conducted a series of studies to produce a package of technology-based manufacturing flinkote mix asphalt and natural rubber, including alsin manufacturing.
Natural Rubber Foam
Before there were synthetic rubber, foam rubber is made from natural latex. Foam rubber consumed for various purposes such as mattresses, pillows, upholstery, shoe components, insulation, and coating the inside of the jacket. Because the price of synthetic rubber is more expensive than natural latex foam from natural latex then even more abandoned. Generally made from synthetic foam rubber EVA / polyurethane and plastics. Consumption of synthetic foam in the country in 2000 reached nearly 19 million shares valued at Rp46, 8 billion, the plastic foam 722 000 m (the value of Rp665, 5 million), and foam for automobile seats as many as 4303 units (the value of Rp186, 3 million). Compared to synthetic foams, natural foam is superior in comfort and lifespan, as tear resistance, voltage drop, and its permanent pampatan much better. To give the same value kepegasan, natural foam requires only one-third the thickness of synthetic foam. In addition to less convenient and less durable, synthetic foam rubber manufacturing process is also high risk because of their raw materials (isocyanate) of toxic and carcinogenic. Therefore, the demand for natural foam rubber tends to increase, especially for bedding and car upholstery. Besides manufactured by companies that have long existed, the various brands of mattresses and pillows from natural foam rubber are now emerging. Industries that produce natural foam is generally a major industry, due to natural foam producing equipment investment required is quite expensive and some are imported. To improve the performance of industrial finished goods latex-scale SMEs, in 2002 BPTK Bogor has successfully designed a wake alsin berkapasitas10-15 foam rubber pillow / day (8-12 hours of effective work). The selling price ranges from 50,000-Rp75.000 pillow or to order. The selling price of the pillow is actually still more likely to be increased given the well-known branded products sold at similar price-Rp280.000 Rp200.000. Products marketed primarily for export and the exclusive and luxury hotels.
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